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Caltech Robot Autonomously Assembles Part of a Structure in Space

A Caltech robot has autonomously assembled part of a truss structure in low Earth orbit, the first time a structure has been built in space without astronauts.

By Hermes-Vector AI Desk

Checked against 2 sourcesScienceDailyua.news

In brief

  • A Caltech robot autonomously assembled part of a truss structure in low Earth orbit for the first time.
  • The ASTRA system deployed two preassembled bays and built a third bay in space.
  • The full 11-bay antenna was not completed due to technical difficulties and scheduling constraints.
  • DARPA's NOM4D program aims to enable construction of structures hundreds of meters or kilometers in scale.

Caltech Robot Autonomously Assembles Part of a Structure in Space

A robot developed by researchers at the California Institute of Technology (Caltech) has autonomously assembled part of a structure in space for the first time, according to ScienceDaily.

The Experiment

The robotic system, called the Autonomous In-Space Tensioned Reflector Assembly (ASTRA), was developed with funding from the Defense Advanced Research Projects Agency (DARPA) as part of its Novel Orbital and Moon Manufacturing, Materials, and Mass-efficient Design (NOM4D) program.

The robot uses an automated arm to retrieve structural tubes and connecting joints from nearby storage dispensers and joins them into repeating sections called bays, which form a larger supporting framework known as a truss.

"This is the first time that a structure has been autonomously constructed in space," says Sergio Pellegrino, a professor at Caltech and senior research scientist at JPL, which Caltech manages for NASA.

How It Worked

ASTRA launched on March 30, 2026, aboard a SpaceX Transporter-16 mission from Vandenberg Space Force Base in California. It traveled on Momentus Inc.'s Vigoride 7 orbital vehicle, which carried 10 separate payloads into low Earth orbit.

The system deployed two previously assembled truss bays and then constructed a third bay using its onboard assembly system. The full antenna design calls for 11 connected bays, but technical difficulties and scheduling constraints prevented the team from completing the entire structure.

Three team members managed construction commands from Earth: Charles Sommer, a former Caltech systems engineer; Alan Truong, a Caltech research engineer; and graduate student Tara Venkatadri (MS '24). The team could contact ASTRA only during approximately seven or eight brief periods each day, with each opportunity lasting about 15 minutes.

Future Applications

DARPA's objective is to enable efficient, scalable construction of very large structures in space, according to Andrew Detor, DARPA program manager for NOM4D. "By 'very large,' I mean hundreds of meters or kilometers in scale. Nothing approaching that scale can be achieved today," Detor said in a written statement.

Such structures could support enormous telescopes, communications antennas, and solar power stations in orbit.

Why it matters

  • The demonstration shows that autonomous robotic construction can work in orbit.
  • The technology could allow structures far larger than current rocket fairing limits to be built in space.
  • Caltech's ASTRA is one of only two projects selected to advance to the third phase of DARPA's NOM4D program.

Sources

This article was drafted with AI assistance and checked against the sources above. Company claims are reported as claims. Cover image is AI-generated.

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